Advanced Manufacturing and Mechatronics Lab

Advanced Manufacturing and Mechatronics Lab

Faculty In-charge:

Dr. Harlal Singh Mali   

Associate Professor at Mechanical Engineering Department

MNIT Jaipur, India-302017

Ph: +91-241-271-3495(O) / 3595 (R) 9549654461(M)

Email: harlal.singh@mnit.ac.in / harlal.singh@gmail.com

Technicians:

Sh. Sandeep K. Thakur

Email: sandeephp85@gmail.com 

Ph: 9549650315(M)

Sh. Deepak Kumar

Email: mr.dipak10@gmail.com

Ph: 9549650725(M)

VITAL EQUIPMENTS

CINCINNATI MILACRON ARROW 500

3-axis Vertical Machining Center
Applications:
  • Suitable for machining various cavities for dies & moulds, cam and other components with complex configuration.
  • Can be used for milling surfaces, square slot, circular slot, and boring & drilling the hole.
  • Suitable for components of an automobile, motorcycle, mould, military industry, aerospace etc.

BRIDGEPORT INTERACT 1 MK-II

3-Axis CNC Milling Machine
Applications:
–End milling
–Chamfer milling
–Face milling
–Drilling
–Boring
–Counterboring
–Countersinking
–Reaming
–Tapping
  • Instrumented for Force Measurement

Abrasive Electric Discharge Grinding Machine

Features and application:
  • Die Sink to AEDG Conversion and vice versa.
  • Machining Hard to Machine Materials
  • Carbide & Diamond Grinding
  • Optimum performance
  • Alternative Dielectric Research
  • Impulse flushing
  • Reverse servo for reverse sparking
  • Reverse polarity for every operation
  • Adjustable overflow
  • Coinage die making
  • Small hole drilling.
  • Complex shape machining
  • Prototype production.

MTAB CNC Turning Centre

Features:
  •  CNC Bed Turning Centre with 8 Station Indexing Tool Post.
  • SIEMENS® control, programmable and industrial type Control Panel.
  • Closed-loop servo motor control.
  • Option of connecting it to CAM programming & simulation software

Micro Machining Facility

DT-110: Hybrid μEDM M/c

Abrasive Flow Machining (AFM)

Suitable for:
  • Internal and External Deburring & Polishing
  • W/ps with complicated areas and inaccessible intersections
  • Deburring Edges / Edge Contouring/ Holes/ Cross Hole Deburring
  • Extrusion Dies (aluminium and plastics  profiles)
  • Space- and aeronautics industry 
  • Medical technology
  • Automobile industry
  • Hydraulics and pneumatics
  • Chemical- and pharmaceutical industry
  • Textile industry

Rapid Prototyping by FDM Printer

Printing temperature :
–Filament 210 degrees
–Bed: 60 degrees
Filament Diameter:
–1.7 mm
Bed size:
–200 in X 220in Y

Measuring Equipments

Microscope with camera

  • Make: Magnus Optics ®
  • Magnification: 20X, 40X
  • Camera: 5MP
  • 110 mm Z-travel
  • Linear and circular measurement

 

3D Profilometer

  • Make: Filmetrics ®
  • Motorized XY stage
  • Range: 50nm – 10mm
  • Magnification: 20X
  • Resolution: 0.44 micron

 

Rheometer

 

  • Make: Anton Paar ®
  • With heating & cooling
  • Dynamic Viscosity Range: 3×10-3 to 1×105 Pa.s

 

 

Weigh Balance

  • Make: Wensar ®
  • Resolution: 1mg
  • Range: 0-310 gm

 

 

Software Packages

Lab view® from National Instruments

Lab view® is used to interface the mechatronic sensors with the software to acquire the information using the following
  • Humidity Sensors
  • Temperature sensors
  • Proximity Sensor
  • Strain gauge Sensor
  • Frequency Response

Autodesk Fusion 360® from Autodesk ®

Capabilities
  • 2D Modelling
  • 3D modelling
  • Part Programming using HSM CAM®
  • Generative Design
  • Integration with different Analysis Software’s
  • Assembly Drawing
  • Tooling and mould design
  • Tube and pipe design
  • Inventor Simulation
  • Integrated finite element analysis
  • Sheet metal design

Altair Hyperworks®

Capabilities:
  • Best in high fidelity meshing -Surface Meshing,  Solid Map Meshing,  Tetra Meshing,  CFD Meshing
  • Mesh Morphing
  • Batch Meshing
  • CAD Interoperability- CATIA V5, IGES,PRO-ENGINEER,PARA SOLID,UNIGRAPHICS,STEP,ACIS
  • Modules -Optistruct, Radioss, Motion Solve, Acusolve, Hyper Extrude

COMSOL® Multiphysics

Applications:
  • Acoustics
  • Bioscience
  • Chemical Reactions
  • Diffusion
  • Electromagnetic’s
  • Fluid dynamics
  • Fuel cells and electrochemistry
  • Geophysics
  • Heat transfer
  • Microwave Engineering
  • Optics
  • Quantum mechanics