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Advanced Manufacturing and Mechatronics Lab

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Faculty In-charge:

Dr. Harlal Singh Mali   

Associate Professor at Mechanical Engineering Department

MNIT Jaipur, India-302017

Ph: +91-241-271-3495(O) / 3595 (R) 9549654461(M)

Email: harlal.singh@mnit.ac.in / harlal.singh@gmail.com[/vc_column_text][/vc_column][vc_column width=”1/2″][vc_column_text css_animation=”appear”]

Technicians:

Sh. Deepak Kumar

Email: mr.dipak10@gmail.com

Ph: 9549650725(M)

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VITAL EQUIPMENTS

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3-axis Vertical Machining Center

Applications:

• Suitable for machining various cavities for dies & moulds, cam and other components with complex configuration.

• Can be used for milling surfaces, square slot, circular slot, and boring & drilling the hole.

• Suitable for components of an automobile, motorcycle, mould, military industry, aerospace etc.

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3-Axis CNC Milling Machine

Applications:

–End milling

–Chamfer milling

–Face milling

–Drilling

–Boring

–Counterboring

–Countersinking

–Reaming

–Tapping

• Instrumented for Force Measurement

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Features and application:

• Die Sink to AEDG Conversion and vice versa.

• Machining Hard to Machine Materials

• Carbide & Diamond Grinding

• Optimum performance

• Alternative Dielectric Research

• Impulse flushing

• Reverse servo for reverse sparking

• Reverse polarity for every operation

• Adjustable overflow

• Coinage die making

• Small hole drilling.

• Complex shape machining

• Prototype production.

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Features:

•  CNC Bed Turning Centre with 8 Station Indexing Tool Post.

• SIEMENS® control, programmable and industrial type Control Panel.

• Closed-loop servo motor control.

• Option of connecting it to CAM programming & simulation software

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DT-110: Hybrid μEDM M/c

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Suitable for:

• Internal and External Deburring & Polishing

• W/ps with complicated areas and inaccessible intersections

• Deburring Edges / Edge Contouring/ Holes/ Cross Hole Deburring

• Extrusion Dies (aluminium and plastics  profiles)

• Space- and aeronautics industry 

• Medical technology

• Automobile industry

• Hydraulics and pneumatics

• Chemical- and pharmaceutical industry

• Textile industry

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Printing temperature :

–Filament 210 degrees

–Bed: 60 degrees

Filament Diameter:

–1.7 mm

Bed size:

–200 in X 220in Y

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Measuring Equipments

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Microscope with camera

• Make: Magnus Optics ®
• Magnification: 20X, 40X
• Camera: 5MP
• 110 mm Z-travel
• Linear and circular measurement

 

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3D Profilometer

• Make: Filmetrics ®
• Motorized XY stage
• Range: 50nm – 10mm
• Magnification: 20X
• Resolution: 0.44 micron

 

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Rheometer

 

• Make: Anton Paar ®
• With heating & cooling
• Dynamic Viscosity Range: 3×10-3 to 1×105 Pa.s

 

 

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Weigh Balance

• Make: Wensar ®
• Resolution: 1mg
• Range: 0-310 gm

 

 

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Software Packages

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Lab view® is used to interface the mechatronic sensors with the software to acquire the information using the following

• Humidity Sensors

• Temperature sensors

• Proximity Sensor

• Strain gauge Sensor

• Frequency Response

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Capabilities

• 2D Modelling

• 3D modelling

• Part Programming using HSM CAM®

• Generative Design

• Integration with different Analysis Software’s

• Assembly Drawing

• Tooling and mould design

• Tube and pipe design

• Inventor Simulation

• Integrated finite element analysis

• Sheet metal design

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Capabilities:

• Best in high fidelity meshing -Surface Meshing,  Solid Map Meshing,  Tetra Meshing,  CFD Meshing

• Mesh Morphing

• Batch Meshing

• CAD Interoperability- CATIA V5, IGES,PRO-ENGINEER,PARA SOLID,UNIGRAPHICS,STEP,ACIS

• Modules -Optistruct, Radioss, Motion Solve, Acusolve, Hyper Extrude

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Applications:

• Acoustics

• Bioscience

• Chemical Reactions

• Diffusion

• Electromagnetic’s

• Fluid dynamics

• Fuel cells and electrochemistry

• Geophysics

• Heat transfer

• Microwave Engineering

• Optics

• Quantum mechanics

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